About Full PVC Shoes

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For years we have been recognized as one of the leading manufacturers and suppliers of PVC safety footwear. The shoes provided are widely used by workers to protect their feet from injury. To make these shoes, our qualified professionals use high quality polyvinylchloride polymers obtained from certified market vendors. Furthermore, we offer these PVC safety shoes to our customers in various colors and sizes at affordable prices.

Features: Easy to clean and polish, Anti-abrasion and anti-slip sole, Skin-friendly, Cut resistant, abrasion and static electricity. Complete PVC shoes like Chappal, sandals and shoes are popular in the Indian market because of their cheap prices, durability and ease of maintenance and accessibility by a normal man. Used PVC shoes that contain basic raw materials, or PVC, can be reused to make footwear types cheaper.

The plant, machinery and raw materials are available in the country. PVC shoes are generally light and very comfortable to wear in rainy seasons.
PVC footwear was introduced in 1964 and gained momentum in 1967.
Initially, plants and molds were generally imported as multi-sectors. Although construction capacity was limited due to the scarcity of raw materials, an additional capacity was built with two-station machines and dies available in the country. The current capacity is estimated at 300 million pairs a year. These units can be installed in rural and backward areas using PVC granules in combined units of PVC waste materials.
It is proposed to produce 500 pairs per day in double shift (each shift = 8 hours) based on 16 hours and 25 working days. in a month The project can request 3 achieve full capacity utilization based on various factors. Work expenses were granted on a monthly basis, including 15% of bonuses for 25 working days.

The interest rate for fixed and working capital is assumed at 12% per year. an increase of between 20% and 25% of the capital is expected in the form of a margin. The operating period of the project can be granted from 10 to 15 years, considering the obsolescence of the technology. The loan can be returned within 10 years.

It is proposed that the unit works in its own building. The cost of machinery and equipment was calculated based on the rates indicated by the manufacturers / suppliers of machinery. According to the sample design, the PVC shoes that will be manufactured, the molds are obtained and installed in the machine. Next, the PVC compound is fed according to the requirements in a sopper heated cylinder in the form of a strip, granular or powder.
The Ceramular form is more common.

The injection cycle begins with the closing and clamping of the press molds, applied by hand or with mechanical levers or automatically with hydraulic or pneumatic power. When the PVC in the cylinder is sufficiently softened by the heat, it is forced forward by the action of a piston or a screw through an intermediate channel known as "SPRUE" in the mold until it cools into a state of sufficient rigidity and the pressure in the relaxed mold.

The time cycle, therefore, can be regulated in several phases, that is the filling time of the mold, the residence time under pressure, the cooling time and the mold opening time. The cooling time is usually the longest of all and must be cut especially in small machines and has been recommended in the project. The PVC compounds are available in the form of natural / light granules. Prior to use, concentrated colored granules known as master batches are mixed with the natural PVC compound in the requirement proportion to give the desired color. The initial mix can be made in any convenient container unit, a spoon or a small object.

The final mix is obtained automatically in the cylinder of the forming machine. The PVC compound, appropriately mixed with the master batch, is fed into the machine's suppressor.

The PVC compound is supplied at the same time. Shore hardness from 70 to 78 for PVC granules at a temperature of 160 ° C and a pressure of 80 pounds / square inch gives satisfactory results. The main operations are feeding the PVC granules in the sopper, cutting the remaining materials, cleaning and spraying (if necessary), fixing the accessories, checking and packing.